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3D Plus™ Tumbling

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Tumbling 3D Printed Metal Parts

Tumbling is an effective post-processing technique for 3D printed metal parts, enhancing their surface finish and overall appearance. Tumbling involves placing the parts in a barrel with abrasive media, which gently polishes and smooths the surface by tumbling. It's ideal for removing residual roughness, burrs, and improving the aesthetic quality of metal parts.

What is tumbling?

Tumbling is a post-processing method used to smooth and polish 3D printed metal parts.

Tumbling involves placing the parts in a barrel filled with abrasive media, such as ceramic or plastic pellets, which tumble and collide with the parts as the barrel rotates.

The constant friction and impact remove roughness, burrs, and minor imperfections from the surface, resulting in a cleaner, more polished finish.

Tumbling is ideal for improving the aesthetic and functional quality of metal parts, making them ready for further use or assembly.

The Advantages of Tumbling

1. Tumbling polishes and smooths the surface of 3D printed metal parts, removing roughness and imperfections for a cleaner look.

2. Tumbling handles multiple parts simultaneously, which is suitable for batch processing.

3. Reduces the need for manual finishing, saving time and costs.

4. Achieves a professional, polished finish that enhances the visual appeal of the parts.

5. Provides a smooth base for additional treatments, improving adhesion and final quality.

Tumbling Process

1. Preparation: Begin by selecting the appropriate abrasive media, such as ceramic, plastic pellets, or steel shot, depending on the desired finish and material of the 3D printed parts. Ensure the parts are clean and free of any loose debris.

2. Loading: Place the 3D printed metal parts and abrasive media into the tumbling barrel. The ratio of parts to media should be balanced to ensure effective tumbling without excessive wear on the parts.

3. Tumbling: Set the barrel to rotate at the recommended speed and duration. The rotation causes the media and parts to tumble and collide, effectively polishing the surfaces and removing any roughness, burrs, or imperfections. The duration of this step can vary from a few hours to several days, depending on the material and desired finish.

4. Inspection: Periodically check the progress by stopping the tumbler and inspecting a sample part.

5. Completion: Once the tumbling process is finished, carefully remove the parts from the barrel. Use a sieve or strainer to separate the parts from the abrasive media.

6. Cleaning: Wash the tumbled parts to remove any residual abrasive particles and debris.

7. Final Inspection: Conduct a thorough inspection of the parts to ensure they meet the required quality standards and specifications. Check for uniformity in the finish, absence of burrs, and overall surface smoothness.

Quality Inspection Process

Check out the quality inspection process of tumbled metal parts at 3DSPRO.

Visual Inspection
Examine the surface of the tumbled parts for uniformity and consistency. Look for any remaining imperfections, such as rough spots or burrs, to ensure the parts have been properly polished.

Surface Roughness Measurement
Use a surface profilometer to measure the roughness of the tumbled parts. Ensure that the roughness values meet the specified standards for a smooth finish.

Dimensional Accuracy
Verify the dimensions of the tumbled parts using precise measuring tools, such as calipers or micrometers. Confirm that the tumbling process has not altered the critical dimensions beyond acceptable tolerances.

Consistency Check
Inspect multiple parts from the same batch to ensure consistency in the tumbling process. All parts should exhibit the same level of smoothness and polish.

Hardness Testing
If applicable, perform hardness testing on the tumbled parts to ensure that the process has not compromised the material's integrity.

Cleanliness Check
Ensure the parts are free from any residual abrasive media or dust. Use compressed air, water, or ultrasonic cleaning to remove any remaining particles.

Final Inspection
Conduct a comprehensive final inspection under various lighting conditions to ensure that all quality standards and specifications have been met.

FAQs

Check out the frequently asked questions of tumbling.

  • What is tumbling in post-processing?-
    Tumbling is a post-processing technique used to smooth and polish the surfaces of 3D printed or machined metal parts. This process involves placing the parts in a barrel with abrasive media, which rotates and tumbles the parts, removing roughness and imperfections for a polished finish.
  • What types of materials can be tumbled?+
  • How long does the tumbling process take?+
  • What are the benefits of tumbling for 3D printed parts?+
  • Are there any limitations to the tumbling process?+

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