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Which 3D Printed Material Is Waterproof

Industry Update
  • 00003bottonAbigail Tse
  • 00005bottonOct. 10 | 2025
  • 00002botton Industry Update
  • 00001botton6 Minutes Read
  • 32 clicks

     

    Quick Comparison Cheat Sheet

     

    Material

    Waterproof Level

    Best Printing Tech

    Post-Processing Needed?

    Ideal Use Cases

    Polypropylene (PP)

    ★★★★☆

    SLS / MJF

    No

    Food containers, chemical storage

    Nylon PA 12

    ★★★☆☆

    SLS / FDM

    Yes (epoxy)

    Outdoor mechanical parts

    ABS

    ★★★★☆

    FDM

    Optional (vapor smooth)

    Plumbing prototypes

    Polycarbonate (PC)

    ★★★★☆

    FDM

    No

    Protective covers, bottles

    SLA Resin

    ★★★★★

    SLA / DLP

    Minimal

    Sealed housings

    PETG

    ★★★★☆

    FDM

    No

    Outdoor signage, beverage containers

     

    Best Waterproof & Water-Resistant 3D Printing Materials

     

    Not all 3D printing materials are created equal when it comes to water resistance. Some are naturally hydrophobic, while others require sealing to prevent leaks.

     

    1. Polypropylene (PP)

     

    • Properties: Naturally hydrophobic, excellent chemical resistance, low density.

    • Pros: Doesn’t absorb water, flexible yet durable, ideal for containers and fluid-handling parts.

    • Cons: Warping can be an issue; requires specific print settings.

    • Best for: Food containers, outdoor equipment, and chemical storage.

     

    2. Nylon PA12

     

    • Properties: Strong, abrasion-resistant, low moisture absorption compared to other nylons.

    • Pros: Excellent mechanical strength, good for functional parts.

    • Cons: Still slightly porous; benefits from sealing for long-term water exposure.

    • Best for: Outdoor mechanical parts, sports equipment, and marine components.

     

    3. ABS (Acrylonitrile Butadiene Styrene)

     

    • Properties: Tough, impact-resistant, moderate water resistance.

    • Pros: Can be vapor-smoothed to seal gaps; widely available.

    • Cons: Without smoothing, micro-gaps can allow seepage.

    • Best for: Plumbing prototypes, enclosures, automotive parts.

     

    4. Polycarbonate (PC)

     

    • Properties: Extremely strong, transparent, and low water absorption.

    • Pros: High impact resistance, maintains clarity, suitable for pressure-bearing parts.

    • Cons: Requires high printing temperatures; prone to warping without enclosure.

    • Best for: Protective covers, water containers, safety equipment.

     

    5. SLA/DLP Resins

     

    • Properties: Photopolymer resins are inherently watertight when fully cured.

    • Pros: Smooth surface finish, high detail, minimal porosity.

    • Cons: Some resins can become brittle over time; choose engineering-grade for durability.

    • Best for: Sealed housings, fluidic devices, decorative water-contact parts.

     

    6. PETG (Polyethylene Terephthalate Glycol)

     

    • Properties: Good chemical resistance, low moisture absorption, and easier to print than ABS.

    • Pros: Strong layer adhesion, minimal warping, food-safe variants available.

    • Cons: Slightly less impact-resistant than PC.

    • Best for: Outdoor signage, beverage containers, weatherproof enclosures.

     

    sla resin

     

    Image Copyright © 3DSPRO. All rights reserved.

     

    Factors That Affect Water Resistance in 3D Prints

     

    Even the most water-resistant material can fail if other factors aren’t optimized.

     

    1. Material Porosity

    Some plastics absorb water at the molecular level (e.g., standard nylon), while others repel it.

     

    2. Printing Technology

    SLA and DLP produce inherently watertight parts; FDM prints have microscopic gaps between layers.

     

    3. Layer Adhesion

    Poor bonding creates leak paths.

     

    4. Wall Thickness

    Thin walls are more prone to seepage.

     

    5. Infill Density

    Higher infill reduces internal voids where water can accumulate.

     

    6. Surface Finish

    Rough surfaces can trap water and accelerate degradation.

     

    Design Tips for Maximum Water Resistance

     

    1. Increase Wall Thickness: Aim for at least 2–3 mm for functional waterproof parts.

    2. Use 100% Infill for Critical Areas: Eliminates internal cavities that can leak.

    3. Optimize Layer Height: Smaller layer heights improve bonding and reduce gaps.

    4. Avoid Complex Internal Channels: Hard-to-seal areas can trap water.

    5. Print Orientation: Position parts to minimize seam lines in water-contact areas.

    6. Add Overlaps in Perimeters: Slightly over-extruding perimeters can improve sealing.

     

    Post-Processing to Achieve True Waterproofing

     

    Epoxy Resin Coating

     

    Epoxy resin coating is one of the most reliable ways to make a 3D printed part truly waterproof, because it creates a continuous, non-porous barrier over the surface of the print. It works by filling in microscopic gaps between layers and sealing any tiny pores that could let water seep through.

     

    Vapor Smoothing

     

    Vapor smoothing is a post-processing technique used to improve the surface finish and water resistance of certain 3D printed parts — especially those made from acetone-soluble thermoplastics like ABS and ASA.

     

    vapor smoothed 3d printed nylon

     

    Image Copyright © 3DSPRO. All rights reserved.

     

    It works by exposing the print to solvent vapors that soften and partially melt the outermost layer, causing the material to flow slightly and fuse together. This seals microscopic gaps between layers, creating a smooth, glossy, and more watertight surface.

     

    Heat Treatment

     

    Heat treatment, often called annealing in 3D printing, is a postprocessing method where a printed part is exposed to controlled heat to improve its strength, dimensional stability, and, in some cases, water resistance.

     

    It works by allowing the polymer chains inside the material to rearrange and bond more tightly, reducing internal stresses and closing microscopic gaps that can let water seep through.

     

    Sealants & Paints

     

    Sealants & paints are surface-applied coatings used to protect 3D printed parts from water ingress, UV damage, and environmental wear. They work by forming a continuous, impermeable layer over the print, blocking moisture from penetrating through the layer lines or porous areas.

     

    UV Curing (Resin Prints)

     

    UV curing is the essential final step for most resin 3D prints (SLA, DLP, LCD/MSLA) that ensures the part reaches its full strength, durability, and water resistance.

     

    When a resin print comes off the build plate, it’s only partially cured; the photopolymerization process has solidified the shape, but the material still contains uncured resin molecules. UV curing completes this process, locking in the part’s mechanical and chemical properties.

     

    Waterproof vs. Watertight

     

    Waterproof = what the material is.

    Watertight = what the finished object does.

     

    A watertight print can be made from a non-waterproof material if the design and sealing are done correctly.

     

    Feature

    Waterproof

    Watertight

    Definition

    Material blocks water at molecular level

    Object prevents water ingress via design

    Depends On

    Material composition

    Geometry, print quality, sealing

    Example Material

    Polypropylene, SLA resin

    PLA with epoxy coating

    Durability

    Long-term without extra sealing

    May degrade if seal is damaged

    3D Printing Impact

    Less post-processing needed

    Requires sealing or special print settings

     

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