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Strong, Durable Joining
Welded Assemblies
Frames, Chassis, Assemblies
Welding is a fabrication process that joins two or more metal components by applying heat, pressure, or a combination of both to form a permanent connection. Depending on the material, thickness, joint configuration, and application, different welding methods can be selected to achieve the required strength and appearance.
In sheet metal fabrication, welding is commonly used to join cut and bent components into complete assemblies.
Welding joins metal components by creating a controlled weld between the parts. Here are the welding processes at 3DSPRO:
Import the CAD file and review the part geometry and joint requirements.
Identify the material, thickness, joint type, and welding requirements.
Select the appropriate welding method and equipment.
Prepare and position the components for welding.
Secure the parts and align the welding joints.
Welding machine operating.
Inspect the welds and remove welding spatter or surface imperfections if required.
Perform grinding, deburring, or other secondary operations if required.
Surface finishing (optional).
Quality inspection.
Packing and shipping.
1. Creates strong and permanent joints between metal components.
2. Suitable for assembling complex sheet metal structures and components.
3. Supports a variety of commonly used metals, including aluminum, stainless steel, and carbon steel.
4. Can be combined with laser cutting and metal bending to produce complete fabricated assemblies.
5. Suitable for prototypes, custom parts, and production applications.
1. Welding introduces heat that can cause distortion or changes to the surrounding material.
2. Welded areas may require grinding, deburring, or additional finishing.
3. Weld quality and appearance depend on material, joint preparation, welding method, and process control.
4. Some thin or heat-sensitive materials can be more challenging to weld.
5. Complex assemblies may require additional fixturing and multiple welding operations.
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